
LEAK TESTING
The
following
general
information
ex-
plains
several methods
of checking the
refrigeration
system
for
leaks. This infor-
mation
applies to
all systems covered in
this
manual.
lf there
is an undercharge
of
refrigerant
and the system has
not
been recently
opened, there is
probably
a leak in the
system. In that
case, it would
be only a
temporary
solution to
add
ref
rigerant
without
first locating
and repairing
the
leak
since
adding refrigerant
will not
per-
manently
correct the
difficulty.
The leak
must
be
located
and repaired
if
possible,
after which
the
entire system must
be
re-
charged
with the
proper
amount of refri-
gerant.
Whenever
a new
charge
of
refrigerant
is
added, it is
necessary
to in-
stall
a
new
drier.
Any
leak, regardless
of its
size, must
be
located
before
you
can
determine the
op-
erative
status
of the
system
components.
Do
not replace
a
component
because the
system is
short
of refrigerant
unless
a
non-repairable
leak
is found.
lf
your
analysis
indicates
a leak, find
it
before
opening the
system.
You
are more
likely
to
pinpoint
the
leak
before
dis-
charging
than if the
surrounding
air is
contaminated
with ref
rigerant
f rom
a
newly
opened
system.
The
presence
of oil
around a tubing
joint
usually indicates
a leak,
but don't let this
be the determining
factor.
Always
check
the area with
a
leak
detector
to make
sure.
To simplify leak
detection, keep
the sys-
tem
pressurized
to
a minimum
of 75 P.S.l.
This is
easily
accomplished
for high
side
testing
by merely running
the
compressor.
To
pressurize
the low
side,
allow the en-
tire
system to
warm
up to room temper-
ature.
Often
enough
refrigerant
may have
es-
caped to make it
impossible
to raise
the
pressure
enough to leak
test effectively.
In
cases of this
nature,
clamp a
piercing
valve to the
compressor
process
tube and
add enough refrigerant
to conduct the
test.
Leak
testing with
a Halide
torch is consid-
ered
satisfactory in
most
cases, but for
more
accurate testing,
we recommend
the
use
of a Dielectric
Differential Leak
De-
tector.
This
transistorized
model reduces
the
guesswork
in leak
testing
because it is
more
sensitive,
faster responding,
and
capable
of detecting
a
leak
even
though
the
surrounding
air is
contaminated.
The
leak
gun provides
an audible indication
of
a
refrigerant
leak.
3-7
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Refrigerator
1
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Service
1
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INTRODUCTION
3
-
:l ; lrl
5
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CAPACITY
6
-
COMPANYO
7
-
Newton
7
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INSTRUCTIONS
8
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UNCRATING
9
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LOCATION
9
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"rorrrut
10
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LEVELING
11
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REVERSING
12
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DOOR REMOVAL
16
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OPERATION
17
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Side-By-Side
18
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PROCEDURES
21
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-r'
22
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SIDE-BY-SIDE
23
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DISPERSING
24
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CHECKING
25
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OPERATIOT\f
25
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(A'
25
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LEAK TESTING
27
-
TESTING
28
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CHECKING PRESSURES
30
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EVACUATING
32
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AND RECHARGING
32
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RECHARGING
33
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'Q':fr-fr
34
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COMPRESSOR INOPERATIVE
35
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PROCEDURE
36
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WITH COMPRESSOR
36
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OPERATIVT
36
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COMPRESSOR
38
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INOPERATIVE
38
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REPLACING THE COMPRESSOR
42
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1/2 inch
43
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EXCHANGER
44
-
1/2" lrom the end of
45
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CONDEJVSER
48
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REPLACING
49
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CONDENSER
49
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FREEZER
51
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EVAPORATOR
51
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ELECTRICAL
55
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OVERLOAD
56
-
PROTECTOR
56
-
STARTING
57
-
CAPACITOR
58
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ALTERNATE METHOD
59
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USING OHMMETER
59
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REMOTE READING THERMOMETER
60
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REPLACING THE
61
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,,:',*
63
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ALTITUDE
64
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ADJUSTMENTS
64
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DEFROST
65
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DEFROST TIMER
66
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Wtlte,r
67
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DEFROST HEATER
68
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AND THERMOSTAT
68
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DEFROST HEATER AND
70
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THERMOSTAT
70
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REPLACING RADIANT
71
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THE FREEZER
75
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DTVIDER
76
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CHANNEL
76
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CABINET
77
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I'
78
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REFRIGERATED
79
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DRAIN TUBES
82
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STYROFOAM
83
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ASSOCIATED
85
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DOOR PANEL
86
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ALIGNMENT
90
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Union Connection
93
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RESERVOIR
94
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FOANTAIN
96
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ASSEMBLY
96
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ACTUATOR
97
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INTERLOCK
100
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DISASSEMBLING ICE
100
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STORAGE BIN
100
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AUGER MOTOR
101
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SECTION
102
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INSTALLATION
102
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FILL TUBE
103
-
Side-By-Side Models
107
-
PREPARING FREEZER
107
-
INSTALLING
108
-
WATER VALVE
108
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AND CONNECTING TUBING
108
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CONNECTING
109
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ICE MAKER
109
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TO WATER SUPPLY
109
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.'ERVICING
111
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COMPONENTS
113
-
ADJUSTMENT
114
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TEMPERATURE
115
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SHUT OFF ARM
116
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SERVICE
116
-
OTHER INFORMATION
118
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SPECIFICATIONS
118
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SHOOTING
119
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POSSIBLE
120
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POSSIBLE CAUSE
121
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TROUBLE POSSIBLE CAUSE REMEDY
122
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POSSIBLE CAUSE REMEDY
124
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SCHEMATICS
126
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L-_i:gt'r__io.'#@*s
127
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,,,.de
128
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'17
129
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,:;*qmffi^
130
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'-i--rW--io:g@u*
131
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D'.de
132
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,,.de,RTDlg
133
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,,.de,RTD2l/
134
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Mode,RTW2"
135
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,,.de,RTD23
136
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,
137
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,,.de,RSD20
138
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,L.de,RSD22A
139
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_ sry_
140
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,,.de,RSD24A
141
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{Y-''t
142
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PERFORMANCE
144
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TEST DATA
145
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